LD 5004 PAL - Liquid Filling Machine
LD X00X PAL series automatic volumetric liquid filling machines are designed to fill liquid and semi-liquid products with high precision and performance. Empty bottles placed on the linear running conveyor are automatically delivered under the filling nozzles. The product to be filled is fed to the filling heads from the storage tank or from its level controlled intermediate balance tank mounted on the machine. The machine fills the product into the bottles at the set rate. As the filled bottles are carried to the capping machine for capping, they are automatically replaced by the incoming empty bottles. The number of filling heads varies according to the desired capacity, depending on the properties of the product to be filled and the packaging form.
- Equipped with a conveyor made of AISI and Technical Plastics and epoxy painted frame cladded by AISI sheet metal material.
- The parts in contact with the product are manufactured from AISI 304 SS material.
- The low/high viscosity, aggressive, grained, liquid / semi-liquid products are successfully filled with different designs made up of different materials.
- With attachment of appropriate nozzle lift and nozzles, the foaming or non-foaming products are also filled on the machine with high performance.
- It suctions the product from the storage tank through the hose connected to the filling head.
- The feeding of viscous products or the products coming from a distant source to the filling head is fed by the balance tank.
- Product quantity to be dosed to the containers is precisely adjusted and there is no dripping problem.
- If there is no container under the nozzle, no filling is made.
- The volume tuning can be made without interruption of the machine operation. Product sucking/filling rate can be easily-precisely set independent of each other so it operates in high performance at repeatable volume.
- The operator in charge of feeding empty packaging can easily have access to the machine with the control buttons.
- Cleaning is performed in a short time by flushing the solvent, without the removal of any parts manufactured with high surface finishing quality.
- Settings for working with different packaging are made quickly and easily by use of minimum tools.
- The machine, having PLC, operates in wet spaces without any problem in compliance with CE, and all its functions are controlled from the operator panel. In case of any possible problems (jamming at the entry/exit, etc.), the machine stops and indicates the cause of the failure via written alert and illuminated alarm.
- The machine is designed in such a way that all settings are easy to make. There is no confusion and complex structure that may trouble the operator.
- As a result of the standard support of spare parts from the stock, the machine operates long years without problem and service.
- Charge conveyor (Linear)
- Balance tank.
- Double Jacket balance tank.
- Product feeding pump.
- Viscous product filling head and nozzle.
- Clamp connection.
- Neck filling nozzle lift.
- Bottom up filling nozzle lift.
- Second nozzle set.
- Nitrogen gas screened nozzle.
- Nitrogen gas injection unit.
- Double speed filling.
- Double dosage filling system.
- Replaceable filling cylinder.
- Motor-driven volume adjustment.
- Cylinder-back washing system.
- Conveyor washing system with atomizer.
- Balance tank and nozzles washing system.
- Use of AISI 316 SS material in places of contact with the product.
- Main chassis made of AISI material.
- Ex-proof equipment.
- Reinforced protection for ex-proof site.
- Aspiration hood.
- Lengthened conveyor.
- Expanded conveyor.
- Tourniquet conveyor and bottle carrying molds.
- Protection cabinet.
- Bottle collection tray (Idler).
- CE certification.
Model |
Volume Range (ml) |
Capacity (bph) |
Fill Accuracy |
Number Of Filling Heads |
Pression Air (bar) |
Air Consumption (lpm) |
Power Consumption (kWh) |
Package Dimension (W*L*H) (mm) |
LD 5001 PAL |
500-5.000 |
600-700 |
1% |
1 |
6 |
Ops Bağlı |
0,25 |
1.400*2.500*2.100 |
LD 5002 PAL |
500-5.000 |
800-900 |
1% |
2 |
6 |
Ops Bağlı |
0,37 |
1.400*3.000*2.100 |
LD 5004 PAL |
500-5.000 |
1.200-1.400 |
1% |
4 |
6 |
Ops Bağlı |
0,75 |
1.400*4.500*2.100 |
LD 5006 PAL |
500-5.000 |
1.600-1.800 |
1% |
6 |
6 |
Ops Bağlı |
1,1 |
1.400*6.000*2.100 |
LD 5008 PAL |
500-5.000 |
2.000-2.200 |
1% |
8 |
6 |
Ops Bağlı |
1,5 |
1.400*7.500*2.100 |